Improving environmental impact using biofuels 

Industrial boilers are a critical component in many manufacturing and production processes, providing heat, power, and steam for a variety of purposes. One way to improve the efficiency and environmental impact of these boilers is by utilising biofuels, which are derived from renewable biological sources rather than relying on fossil fuels.

In this scenario, we will look at an industrial facility that produces plastic products. The facility uses an industrial boiler to heat the plastic pellets used in the manufacturing process. The boiler is currently fueled by gas, but the facility is looking to reduce its carbon footprint and decrease its dependence on fossil fuels.

The facility decided that its long-term goal to limit its carbon footprint is to switch to using biofuels in its industrial boiler, specifically biogas as the primary fuel source. The biogas is creating using an anaerobic digester which turns food waste into a fuel source.

To make the transition to using biofuels, the facility must first retrofit the industrial boiler to be able to handle the different fuel type. This includes installing making adjustments to the combustion controls to ensure proper combustion of the waste wood chips. The facility also needs to invest in new handling and storage equipment for the waste wood chips.

Once the retrofit is complete, the facility can begin using the biogas as the primary fuel source for the industrial boiler. The biogas is fed into the boiler using an automated system, which ensures a steady and consistent supply of fuel. The boiler is able to efficiently combust the biogas, providing the necessary heat for the manufacturing process.

Reducing carbon footprint
By switching to using biofuels in the industrial boiler, the facility is able to reduce its carbon footprint and decrease its dependence on fossil fuels. The use of food waste also has a positive impact on the local community by providing an alternative use for the scraps, rather than disposing of it as waste.

Cost savings
The facility also benefits from cost savings as biofuels are generally cheaper to source than fossil fuels. The use of biogas also reduces the need to purchase fuel, as the local community provides the food waste at a reduced cost or even for free.

Furthermore, the facility also receives credits and incentives from the government for using biofuels and reducing the carbon footprint. This helps to offset the initial investment in retrofitting the boiler and purchasing new handling and storage equipment.

Overall, the use of biofuels in an industrial boiler set up can have a positive impact on both the environment and the bottom line. Utilising waste fuel, specifically food waste, in this scenario has shown to be a viable solution for the industry to reduce carbon emissions and costs. It also provides an alternative use for waste materials and can provide incentives for companies to make the switch.

To complement our ETC6000 Burner Management System series we offer a range of rotary actuators, temperature and pressure sensors. The products allow complete combustion control solutions to be configured for a wide range of diverse applications such as the above. Click here to contact a member of our team today.